Title:
Boosting Lithography optimization with AI for thin film device fabrication


Abstract:
The development of thin-film sensing solutions traditionally involves time-consuming and expensive optimization cycles to deliver devices whose performance meets the requirements of a specific application. More efficient process optimization is not only a technical challenge but also a fundamental technological requirement for the next generation of sensor technologies for industrial applications.

Lithography plays a crucial role in thin-film device fabrication, as it defines one of the critical design parameters: the sensing element geometry. However, its optimization still largely relies on a trial-and-error approach.

In this presentation, an alternative approach to lithography optimization based on machine learning and inverse analysis is presented. The central idea is to move beyond the conventional question, “What pattern will these lithography parameters produce?” and instead ask, “What lithography parameters should be used to obtain the pattern we want?”

This talk showcases the potential of AI to move lithography from trial-and-error toward a more data-driven methodology, enabling the development of specification-driven process optimization strategies as a means of shortening the gap between R&D and prototyping, while also highlighting the challenges that still need to be addressed.

Dr. Rita Macedo

Rita Macedo is an expert in micro- and nanofabrication of integrated sensing systems with hands-on experience in innovation, now working on infrastructure management and technological development. She graduated in Technological Physics Engineering from Instituto Superior Técnico (University of Lisbon) in 2006 and earned her PhD in Nanotechnologies in 2011 at INESC MN Microsystems and Nanotechnologies. Her path includes two postdoctoral positions at UC Davis and UC Berkeley in the USA. Later, in 2014, she co-founded Picosense Inc., based in Berkeley, a start-up developing an ultra-sensitive and miniaturised magnetic sensor for heart rate monitoring and magnetocardiography. In December of 2017, she joined INESC MN as a research assistant to work on infrastructure management and the development of TMR magnetic sensors. She is currently the microfabrication process coordinator at INESC MN, focused on the development and optimisation of advanced microfabrication processes and the establishment of quality control methodologies to ensure compliance with technological requirements while improving device yield, reliability and scalability.

Talk